Kev Tsim Khoom Thiab Kev Tsim Qauv ntawm Amorphous Alloy Transformer (JZP Technical Perspective)

Amorphous Alloy Transformers, ua thawj coj los ntawm cov tuam txhab zoo liLub Chaw Haujlwm Saib Xyuas Kev Noj Qab Haus Huv Pej Xeem, sawv cev rau kev nce qib tshiab hauv Kev Faib Fais Fab thev naus laus zis. Lawv cov qauv tshwj xeeb siv cov khoom siv ntawm cov hlau amorphous kom ua tiav kev ua haujlwm zoo thiab kev ruaj khov tsis muaj qhov sib piv. Hauv qab no yog cov lus qhia ntxaws ntxaws ntawm lawv cov khoom sib xyaw thiab cov qauv tsim kho tshiab, nrog rau kev tsom mus rau JZP cov kev daws teeb meem engineering.

 

 

1. Cov Qauv Tseem Ceeb: Lub Plawv ntawm Kev Ua Haujlwm Zoo​

Lub amorphous alloy core yog qhov tseem ceeb ntawm JZP cov transformers. Tsis zoo li cov silicon steel cores ib txwm muaj, JZP siv cov ribbons amorphous nyias heev(tuab cov qauv atomic uas tsis yog crystalline​

Cov ribbons no yog:

 

Tsim los ntawm kev sib xyaw ua keJZP siv cov txheej txheem quenching sai los tsim cov ribbons nrog tsawg crystallinity, xyuas kom meej tias qis hysteresis thiab eddy tam sim no poob.

 

Qhov txhab rau hauv ib daim duab toroidal: Lub plawv yog sib sau ua ke los ntawm kev sib txuas ua ke ntawm cov xov hlau mus rau hauv ib qho qauv me me, kaw-voj. Qhov no txo ​​qhov xau ntawm cov hlau nplaum thiab txhim kho kev siv hluav taws xob kom zoo txog li 80% piv rau cov transformers ib txwm muaj.

 

Doped nrog boron-silicon alloysJZP ua kom cov khoom sib xyaw ua ke zoo dua (piv txwv li, Fe₇₈B₁₃Si₉) kom ua tiav qhov ceev ntawm qhov saturation ntawm 1.5–1.8 T, ua kom cov ntim tseem ceeb me dua yam tsis muaj kev cuam tshuam rau kev ua tau zoo

 

JZP txoj kev tsim kho tshiab:

 

 

Patented "Multi-Layer Annealing"Txo kev ntxhov siab sab hauv cov ribbons, txhim kho kev ruaj khov thaum lub sijhawm winding.

 

Kev Txhim Kho Dynamic FluxKho cov qauv ntawm lub hauv paus kom sib haum nrog qhov hloov pauv ntawm qhov hnyav, txo qhov kev poob haujlwm los ntawm 15%

 

 

2. Cov xov hlau: Kev ua kom raug thiab kev ruaj khov​

JZP cov windings yog engineered rau high conductivity thiab thermal resilience:

 

Tooj liab/Aluminium Conductor: Cov xov tooj liab uas muaj cov xim ntshiab siab (99.99%) txo qhov kev poob siab. Rau cov ntawv thov uas xav tau tus nqi qis, JZP muaj cov xov tooj txhuas uas muaj kev ua tau zoo sib npaug.

 

Kev Siv Lub Tshuab Nqus Tsev Impregnation: Cov xov hlau raug kaw hauv epoxy resin hauv qab lub tshuab nqus tsev kom tshem tawm cov qhov cua, ua kom muaj kev ruaj khov ntawm kev rwb thaiv tsev nyob rau hauv qhov kub thiab txias heev.

 

Kev Teeb tsa Kev Txuas Dyn11Qhov kev npaj winding no suppresses harmonic distortions (piv txwv li, 3rd harmonic) los ntawm kev sib npaug ntawm cov theem fluxes, tseem ceeb rau cov grids kev lag luam nrog cov loads nonlinear.

 

Kev Txhim Kho ntawm JZP:

 

Kev Siv Tshuab Winding Yooj YimSiv cov caj npab robotic nrog kev tswj hwm kev nruj AI los cua cov ribbons yam tsis muaj qhov tawg me me, ua kom lub neej ua haujlwm ntev dua 30%.

 

 

3. Kev rwb thaiv tsev thiab kev tswj cua sov​

 

Cov Txheej Txheem Rwb Thaiv Khoom: JZP ntiav neeg ua haujlwm daim ntawv nomexthiab cov yeeb yaj kiab polyesterTxhawm rau cais cov windings ntawm lub hauv paus, ntsuas rau 35 kV / mm dielectric zog.

 

Tsim Lub Tank Uas Muaj Roj:

 

 

Lub thawv kawTiv thaiv kom tsis txhob muaj dej noo nkag thiab ua rau oxidation, ua raws li IEC 60599 tus qauv

 

Cov Fins TxiasCov fins txhuas sib xyaw ua ke rau hauv lub tank txhim kho kev tso cua sov, txo qhov kub ua haujlwm los ntawm 10–15 ° C

 

Kev nce qib ntawm JZP:

 

Kev Kho Tus Kheej Rwb Thaiv Tsev: Cov tshuaj epoxy uas muaj Nanoparticle-enhanced kho tau qhov tawg me me ntawm cov khoom rwb thaiv tsev, txo qhov xav tau kev saib xyuas

 

 

4. Kev Sib Dhos thiab Cov Teeb Meem ntawm Cov Qauv​

 

Core-to-Winding Sib Dhos: JZP siv cov pob qij txha laser weldedlos txuas cov ribbons, txo cov cua sib txawv thiab kev tiv thaiv sib nqus.

 

Kev Txhawb Nqa Tshuab: Cov thav duab polymer uas ua los ntawm fiberglass txhawb nqa lub plawv, txo qhov kev qaug zog los ntawm kev co.

 

Cov Teeb Meem Tseem Ceeb uas JZP Tau Kho:

 

Kev tawg ntawm daim kab xev: Tsim ib txoj kev "ua ntej kev ntxhov siab" los ua kom daim kab xev yooj ywm dua thaum tuav.

 

Kev Siv Nyiaj Zoo: Cov txheej txheem txiav ribbon zoo tshaj plaws los txo cov khoom pov tseg los ntawm 25%

 

 

5. Cov Kev Ntsuas Kev Ua Tau Zoo thiab Cov Ntawv Thov

Cov Qauv	JZP Amorphous Transformer	Transformer Hlau Silicon Ib Txwm Muaj
Tsis Muaj Kev Poob Haujlwm	0.15–0.3 W/kVA	0.8–1.2 W/kVA
Kev Poob Haujlwm	1.2–1.8 W/kVA	2.5–3.5 W/kVA
Kev Ua Haujlwm Zoo	>98%	92–95%
Qib Suab Nrov	≤45 dB	55–65 dB

Cov ntawv thov:

 

Cov Grid NtseZoo tagnrho rau kev faib tawm hauv nroog vim yog suab nrov tsawg thiab me me.

 

Lub Zog Rov Ua Dua Tshiab: Sib txuas ua ke nrog lub hnub ci/cua tshuab kom hloov pauv DC-AC tau zoo

 

 

Xaus lus

JZP cov amorphous alloy transformers ua piv txwv txog kev sib xyaw ua ke ntawm cov khoom siv thiab kev tsim khoom siab heev. Los ntawm kev rov xav txog cov khoom siv tseem ceeb, kev ua kom raug ntawm winding, thiab kev tswj hwm thermal, JZP tau teeb tsa cov qauv tshiab hauv kev siv hluav taws xob zoo, ua rau cov transformers no tseem ceeb rau kev tsim kho hluav taws xob ruaj khov. Yog xav paub ntxiv txog cov lus qhia txog kev siv tshuab, mus saib JZP cov ntaub ntawv khoom lossis sab laj nrog lawv pab neeg engineering.